Recycling
Recycling

We Shape the Future for Clean Air

Recycling Plants

The right ducting for the recycling industry

Dust extraction and process ventilation are critical in recycling plants because the breakdown, sorting, and handling of mixed materials—such as plastics, metals, paper, wood, textiles, and composites—generate large amounts of airborne dust. Such dust often contains a complex mix of fine particles, chemicals, fibres, and even silica that be harmful to workers health and disruptive to operations. In addition, recycling dust is highly combustible, creating serious fire and explosion hazards when combined with sparks from shredders or friction in conveyors.

Effective extraction systems capture contaminants at the source, preventing dust buildup on equipment , minimizing the risk of ignition inside ducting and reducing maintenance needs . Proper ventilation also supports compliance with ATEX and occupational exposure. Ultimately, well‑designed dust extraction and process ventilation systems help recycling facilities maintain safer working environments, protect equipment, and sustain efficient, environmentally responsible operations

Critical extraction points in the recycling industry:

  1. Shredders & crushers produce fine, abrasive, and often combustible dust when breaking down plastics, metals, wood, paper, or textiles produces. This stage also generates sparks, making it one of the highest‑risk extraction points.
  2. Sorting & screening stations release dust as materials rub, shake, and separate. These areas generate continuous airborne particulates, including fibres, plastics, and metals.
  3. Conveyor transfer points, or any point where materials drop from one belt to another, create dust plumes. These emissions are often underestimated but significantly contribute to airborne contamination.
  4. Granulators & pulverisers while grinding of plastics, rubber, or composite materials generate high volumes of fine particulate dust that must be captured at the source to prevent buildup in ducts and machinery.
  5. Baling & compaction areas include compressing paper, cardboard, textiles, or mixed recyclables and release fibres and mixed dust clouds, spreading contamination and increasing inhalation risks across the handling area.
Recycling

Selecting appropriate dust collection system

Partner with Nordfab to maximize system performance and workplace safety - choose our dust collection system, with correctly sized and configured ducting, for your recycling processes. 
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Laser-welded vs. spiral lock-form ducting

Lock-formed spiral ducts can be cost-effective for non-critical environments, like offices or retail spaces. However, in higher-vacuum or dust heavy applications, they pose serious risks. Uneven seams trap debris, increase maintenance costs, and can lead to fires or explosions. On the other hand, Quick-Fit laser-welded ducting, with its smooth interior, is a crucial advantage for industrial applications. With no crevices for dust to accumulate, laser-welded ducting eliminates the risk of debris build-up and blockages, significantly reducing the potential for fires or explosions, and ensuring continuous, reliable operation. 

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Quick-Fit ducting — reusable solution

Quick-Fit ducting enables rapid reconfiguration and reuse, being ideal for dynamic plant environments. When maintenance is required, sections can be quickly dismantled, cleaned out, and fastened back without tools, ensuring ease of use. Faster installation means reduced downtime, lower labour costs, and quicker project turnaround. Built with strong, continuous welds, QF ducting components maintain their shape and strength  after multiple installation cycles without deformation or leaks. It makes feasible to reinstall or relocate Quick-Fit ducting systems many times, ensuring one of the lowest life cycle costs on the market and helping to avoid overconsumption — perfect for modular and adaptable building designs. For plant managers and maintenance teams, Quick-Fit ducting isn’t just a technical upgrade — it’s a smarter investment in operational reliability and long-term savings.

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QF Slip Ducts — flexibility without welding

QF Slip Ducts provide telescoping adjustability, allowing to modify product’s length without cutting or welding. This flexibility makes it easy to navigate around obstructions and adapt to complex plant layouts. By reducing installation time, they enhance system versatility and minimize downtime during reconfiguration. 

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